How to start manufacturing of Disposable Syringes with Needles?

Query related to manufacturing of disposable syringe

I would like to start a new business for manufacturing of disposable syringe with needle. Can u guide me. Send complete detail for it.  

How to start Disposable syringe manufacturing plant?

Start manufacturing of disposable syringe is very good idea. You will need almost same documentation and procedure for starting disposable syringe manufacturing company as in case of pharma manufacturing company. For manufacturing syringe you also have to get approval from drug control department along with noc from pollution department.

read requirements for starting pharma manufacturing company here

You need few different specification in plant layout in manufacturing of disposable syringe. Disposable syringe is manufactured with plastic material and has to make them sterilized, so you require machinery according to it. Disposable syringes are mostly injection molded from polypropylene. Syringes are available in different sizes like 1 ml, 2 ml, 5 ml and 10 ml, 50ml. To manufacture variety of designs, the number and size of injection moulding machine should be fixed as per need.

Production of disposable syringe requires following steps:

  • Raw Material 
  • Moulding machine 
  • Automatic Sterilization Plant 

Raw material used is polypropylene. This is fed into special moulding machine and special moulds. Then moulded it in chilled conditioned to get better clarity. When it has been converted into disposable syringe. It is sent into sterilization plant where it is being sterilized by using ethylene oxide. Disposable syringe is then assembled with sterilized needle. This process is totally sterilized to prevent any contamination because it is ready to use disposable syringe.

Needles could be out sourced. Then complete syringe is packed in blister by using blister packing machine This is simple process to manufacture disposable syringes. But you have to get manufacturing license from drug control department. If you don’t have idea about syringe manufacturing, you should visit any existing plant that are manufacturing disposal syringe in India. That is very good to understand the process. Visiting local drug control office will also be beneficial for you to understand documentation and formalities. Adequate space is required for starting manufacturing.

Land & Building Area

An area of 30 square meters for moulding and 15 square metres for assembling are recommended for basic installation. The assembling area shall be air-conditioned provided with HEPA filters. The moulding section shall, if necessary, have proper exhaust system.

Machinery & Equipment’s

  • Injection Moulding Machine cap
  • Sterilization Plant (Ethylene Oxide)
  • Bilster Packing Machine
  • Scrap Grinding Machine 
  • Air Compressor 
  • Water Pump
  • Chilling Plant
  • Moulds of 2 ml, 5 ml, 10 ml, & 50 ml including Barrel & Plunger
  • Vacuum Dust Cleaner.
  • Rubber-tip Washing Machine.
  • Foil stamping or screen printing equipment.
  • Lab Equipment
  • Weighing Devices
  • Granulator

Raw Material

  • Polypropylene 
  • Rubber Gaskets 
  • Needles
  • Packing Material
  • Printing ink 

Disposable syringe manufacturing small plant estimated cost (Including Machinery & Equipment)

Fixed Financial Aspects:

Rates are in Indian Rupees (Approximate)

  • Rent: Approx. 20000/-
  • Injection Moulding Machine cap- Approximately 10-12 lakh
  • Sterilization Plant (Ethylene Oxide)-Approx. 4-6 lakh
  • Bilster Packing Machine-Approx. 4-6 Lakh
  • Air Compressor-Approx. 1-1.5 lakh
  • Water Pump -Approx. 20000/-
  • Chilling Plant-Approx. 1-1.5 lakh
  • Others -5-7 Lakh

Addresses of Machinery and Equipment Suppliers

1. M/s D.G.P. Windsor India Ltd.,
E-6, U2 Road, Wogle Industrial Estate Thane
Mumbai-400604.

2. M/s Sunanda Industrial Machinery A Division of Mafatlal Marg Industries Ltd.,
109, Standard House, 83, Maharishi Karup Road,
Mumbai-400002. 3. M/s Indian Hydraulic Ind. Pvt. Ltd., 70 Shivaji Marg,
Industrial Area,
New Delhi-110015.

4. M/s Ferromatik Milacron India Ltd., Plot No. 92, Phase-
I, GIDC Vatva, Ahmedabad-382445

Addresses of Raw Material Suppliers

1. M/s Indian Petrochemicals Corporation Ltd.,
P.O. Petrochemicals Township, Vadodara-391346

2. M/s Reliance Industries Ltd.,
Swastik Mill Compound,
V.N. Purav Marg,
Chembur, Mumbai-400071.

3. Gas Authority of India Ltd.,
16 Bhikaji Cama Palace, R.K. Puram,
New Delhi-110066.
Hope above information is useful to you….

Above article is to provide basic knowledge about manufacturing disposable syringe manufacturing. At present, we are not handling disposable syringe manufacturing unit projects. Hope you will corporate with us…

Comments

59 responses to “How to start manufacturing of Disposable Syringes with Needles?”

  1. Pal Arya Avatar
    Pal Arya

    I want to start a small scale business of production of disposable syringes. Could you please make me aware of the paper works and the requirements about it? And also the budget required for setting up this business..
    Looking forward to your reply

  2. NAITIK PREM Avatar
    NAITIK PREM

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  3. NAITIK PREM Avatar
    NAITIK PREM

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  4. Thomas Avatar
    Thomas

    I recently found your article regarding disposable syringe manufacturing. I'm planning to start a manufacturing unit in kerala. Could you please help me by providing details about the leading machinery suppliers in India.
    Expecting your reply soon.

  5. Samarkand Avatar
    Samarkand

    I am looking for disposable syringe with needles machines for our company please send me details or call to me. I am a deputy director of company

  6. Petar Jokic Avatar
    Petar Jokic

    To whom it may concern,
    Please could you give me contact of plastic disposable syringes machines – lines (molding, assembling, packing, sterilization) manufacturer?

    Who could supply me above mentioned machines

  7. Unknown Avatar
    Unknown

    I want to start a small scale business of production of disposable syringes. Could you please make me aware of the paper works and the requirements about it? And also the budget required for setting up this business..
    Looking forward to your reply

  8. Ragav Avatar
    Ragav

    I want information about disposable syringe manufacturing unit in Maharashtra state (Pune district) & also want see the disposable manufacture plant in near by location.
    I want more information about raw material, machinery , government licence & about land & required more detail which is required for this plant.

  9. SANDHAV Avatar
    SANDHAV

    I want to start a small scale business of production of disposable syringes. Could you please make me aware of the paper works and the requirements about it? And also the budget required for setting up this business..

  10. Khan Deb Avatar
    Khan Deb

    We want to setup a Disposable Syringes manufacturing plant in Bangladesh. If you can supply complete set up for the said plan please inform us with details by return mail.

  11. Anonymous Avatar
    Anonymous

    Hello, i want to start manufacturing of disposable syringe 3ml/5ml/10 ml but having some query 1) The capital cost for the production is high as molding machine / printing/ assembly machine costing is very high 2) printing and assembly machine are brought from korea so import duty is around 25% 3) So we planing only pack and sterilize the syringe and source the barrel and plunger from 3 party manufacturer 4) with syringe we also re- pack other related product which we sterilize in same facility

  12. Hatte Avatar
    Hatte

    My self Hatte I am from ————–
    I want to start the manufacturing unit of Disposable syringe in Nanded MIDC area,
    Please help me for more details like
    Machineries cost
    Registration cost
    Raw materials cost
    Project report.

  13. Zoey Avatar
    Zoey

    Zhengri Plastic Machine Co., Limited–Medical Equipment Supplier
    We are a professional supplier of syringe production machine, infusion set machine and blood collection machine ,We also provide professional production solutions. Our machines covers most of Chinese Markets, in the meanwhile, the sales network is reaching Europe , Middle East, Africa ,North America ,South East etc. We enjoy high reputation among our clients.
    We can provide customized production line proposal, building layout guidance and design According to the clients’ requirement and Annual output, We also provide the installation service, responsible for installation, test running, and operator training in buyer’s country. we also help to supply related items for the production.
    Contact us:

  14. Sachin nawale Avatar
    Sachin nawale

    I want detail information for starting sterile disposable syringe plant please tell me about total expenditure & process for this

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    choices stories you play hack mod download apk

    Thank You for this.

  16. Osofo Henry Avatar
    Osofo Henry

    Please help me with equipment list and prices for the manufacture of syringes and needles in Southern Africa.

  17. Lokesh Brind Avatar
    Lokesh Brind

    Dear sir
    Can you please tell me full project plan for manufacturing of surgical belt.
    Please tell me full details like how to start, where we can purchase raw material, what will be project cost, equipment etc.
    Thank you

    1. YASHKUMAR BHUNGANI Avatar
      YASHKUMAR BHUNGANI

      I want to start my own Syringe manufacturing plant
      What should I need for it?
      Please tell me all the estimate of this plant of muchinery nd all…

  18. Hasan Jindani Avatar
    Hasan Jindani

    Please let me know which grade silicon oil need for syringe’s barrel and plunger lubrication process and where are available the silicon oil in india

  19. Gourav naagar Avatar
    Gourav naagar

    Tell me the what amount will invest in syringe factory

  20. Dr Pradeep Hule Avatar
    Dr Pradeep Hule

    Hi contact me I stay in Thane we are looking for investing in Syringe Manufacturing

  21. B R Garg Avatar
    B R Garg

    I am interested to start manufacturing of Disposable Syringes with Needles.
    Kindly suggest total cost of project along with market and profit.

  22. Arman ulla Khan Avatar
    Arman ulla Khan

    I want started disposal machines
    Please guide me how can start and how much cost
    9711370284

  23. Kamlesh thekla Avatar
    Kamlesh thekla

    I want disposal syring manufacturing
    Factory so plz guide invest nd income nd required docoment

  24. Nitin Jain Avatar
    Nitin Jain

    I want to setup disposable syringe small budget want to knw about 3rd party menufacture please contact us give your support

  25. Sriram Avatar
    Sriram

    Sir I want to start syringes manufacturing unit as a small scale unit ,so I want to estimation of project cost

  26. Nitin jain Avatar
    Nitin jain

    Reply

  27. Rabi Dandaura Abdullahi Avatar
    Rabi Dandaura Abdullahi

    Hello my name is Rabi Dandaura Abdullahi and I am interested in setting up a small scale manufacturing company of disposable syringe and needles in Nigeria.
    Please I want you to supply me with the contact email of machines supplier.
    Thanks you
    Rabi Dandaura Abdullahi.

  28. VImal Chauhan Avatar
    VImal Chauhan

    Hello
    I am Vimal. I want to start needle manufacturing unit as a small scale unit, So I want to know estimation of project cost. And where i should to sell and i wnat to know some company name which purachase needle.

  29. Ajay nishad Avatar
    Ajay nishad

    I am interested to start manufacturing of Disposable Syringes with Needles.
    Kindly suggest total cost of project along with market and profit.

  30. Ajay nishad Avatar
    Ajay nishad

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  31. yogesh agrawal Avatar
    yogesh agrawal

    I am interested to start manufacturing of Disposable Syringes.
    Kindly suggest total cost of project along with market and profit.

  32. anil chaudhari Avatar
    anil chaudhari

    Awesome blog about how to start a syringe manufacturing plant.
    if anyone is looking for medical device consulting services operon strategist will help you.
    Services:
    Medical Device Manufacturing Consultant | USFDA Consultant |
    CDSCO Consultant | Primary Packaging Consultant | iso 13485 Consultant | iso 15378 Consultant

  33. M.U.Khan Khan Avatar
    M.U.Khan Khan

    To,CEO,   Syringe Manufacturers,Dear Sir/Madam, Some Syringe manufacturers in the world are planning to organize an association about syringe manufacturers at an International level. The name of this association is “International Syringe Manufacturers Association”.This will be the first ever association in history of the world syringe manufacturing. So therefore its scope and value is important for the benefit of the global syringe manufacturers businesses and issues.
    As you know that the world governments are going to initiate the covid-19 vaccination program so the association at this global program will have great importance and benefit for world syringe manufacturers.
    There is currently total 7.7 billion population of world and the covid-19 vaccination program will thus need about 14.14 billion syringes at this global vaccination initiative. So here in this regards the importance and role of world syringe manufacturers is very important.  We request you that if you are willing to join the business community of world syringe manufacturers association then please contact us.  This global association will work for the business benefits of its members at global as well as local level. 
    This association will soon establish its branch offices in every country of the world.Thanks & best regards, 

  34. PADMAKRISHNAN Avatar
    PADMAKRISHNAN

    Hi
    AM PLANNING TO START MANUFACTURING
    PLEASE REACH ME
    APPRECIATE YOUR SUPPORT

  35. Vinod Avatar
    Vinod

    I want to start mfg unit of syringe

  36. SOMIL AGGARWAL Avatar
    SOMIL AGGARWAL

    i am interested in this business because today this business is best for me due to this corona season in our country.

  37. suresh naykude Avatar
    suresh naykude

    Awesome blog about how to start a syringe manufacturing plant.
    if anyone is looking for medical device consulting services operon strategist will help you.
    Services:
    Medical Device Manufacturing Consultant | USFDA Consultant |
    CDSCO Consultant | Primary Packaging Consultant | iso 13485 Consultant | iso 15378 Consultant

  38. SAIBAL GHOSH. Avatar
    SAIBAL GHOSH.

    Hi..I want to start a Syringe manufacturing plant in Mundra Gujrat,please help me to getting the full information and knowledge..
    Thanks..
    SAIBAL GHOSH..

  39. Aryan Kumar Avatar
    Aryan Kumar

    Hi, I wish to start the business of syringes in or near New Delhi so please help me with all the requirements and budget that will be required.

  40. Aryan Kumar Avatar
    Aryan Kumar

    Hi, I wish to start the business of syringes in or near New Delhi so please help me with all the requirements and budget that will be required.
    Please do contact as soon as it is possible for on my mail.

  41. SHAILESH YADAV Avatar
    SHAILESH YADAV

    Hi,I want to start a syringe manufacturing plant in agra (up). Please help me to getting the full information and knowledge.
    Thanks.

  42. Ajmal Khan Avatar
    Ajmal Khan

    Hi, I want to start a syringe manufacturing plat in Maharashtra . kindly help regarding this business with full information .

  43. Bikash Pandey Avatar
    Bikash Pandey

    Hello , I want to start a syringe manufacturing unit setup in Sikkim. kindly help regarding this business with full information.

  44. Rosario Lierz Avatar
    Rosario Lierz

    Thanks for sharing this

  45. Michael Balebetse Avatar
    Michael Balebetse

    Interested in disposable medical syringes manufacturing full production line requirements. Kindly assist with the necessary information

  46. Ashwani kumar sharma Avatar
    Ashwani kumar sharma

    Sir, I want to start the business please guide me regarding every thing including total budget ..

  47. MD WARIS KHAN Avatar
    MD WARIS KHAN

    Hello .
    Sir,I WANT TO START A SYRINGE MANUFACTURING PLANT IN KANPUR NAGAR.
    Please help me to getting the full information and knowledge.
    As soon as possible
    Thanks..!

  48. D Prasad Avatar
    D Prasad

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budget and building required. Thanks

  49. D Prasad Babu Avatar
    D Prasad Babu

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budget and building required. Thanks

  50. Ravula Sampath Kumar Avatar
    Ravula Sampath Kumar

    Disposal Syringe Manufacturing unit queries

  51. Kuldeep Singh Avatar
    Kuldeep Singh

    हेलो सर मेरा नाम कुलदीप सिंह है और मैं एक छोटे स्तर पर निर्माण इकाई लगाना चाहता हूं सिरिंज कहां बेचना और किस कंपनी को बेचना है कृपया मेरा मार्गदर्शन करें

  52. Abhishek Yadav Avatar
    Abhishek Yadav

    Hii my self abhishek yadav I want to open a syringe manufacturing plant in Ghazipur Uttar Pradesh can you help me to get a full knowledge of this thank you

  53. nilesh bagul Avatar
    nilesh bagul

    hi i want to start syringe manufacturing business can you provide me all details. if any big firm franchise details to helf growing busines.

  54. Bhalchandra Sarjerao Kharade Avatar
    Bhalchandra Sarjerao Kharade

    I want to start business in syringes manufacturing pl guide me

  55. Thuraya Avatar
    Thuraya

    Hello,
    I want to know the raw materials to manufacture disposable syringe steel???

  56. Saumik Datta Avatar

    Dear Sir /Madam

    We Kushal Bharat Group dealing with variant manicuring units Pan India ,

    Now we are interested to set a Disposable Injection Syringe Manufacturing Unit at Mumbai -India Immediately .

    Kindly share DPR with us and the contact detail of any consultant of Your Company Immediately .

    Regards
    D.Saumik .
    + 91 92302 34299
    sales@bharatcement.com

  57. Vikram Kumar Avatar
    Vikram Kumar

    i want to establish a syringe manufacture plant can you help for this plant .

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