How to start manufacturing of Disposable Syringes with Needles?

Query related to manufacturing of disposable syringe

I would like to start a new business for manufacturing of disposable syringe with needle. Can u guide me. Send complete detail for it.  

How to start Disposable syringe manufacturing plant?

Start manufacturing of disposable syringe is very good idea. You will need almost same documentation and procedure for starting disposable syringe manufacturing company as in case of pharma manufacturing company. For manufacturing syringe you also have to get approval from drug control department along with noc from pollution department.

read requirements for starting pharma manufacturing company here

You need few different specification in plant layout in manufacturing of disposable syringe. Disposable syringe is manufactured with plastic material and has to make them sterilized, so you require machinery according to it. Disposable syringes are mostly injection molded from polypropylene. Syringes are available in different sizes like 1 ml, 2 ml, 5 ml and 10 ml, 50ml. To manufacture variety of designs, the number and size of injection moulding machine should be fixed as per need.

Production of disposable syringe requires following steps:

  • Raw Material 
  • Moulding machine 
  • Automatic Sterilization Plant 

Raw material used is polypropylene. This is fed into special moulding machine and special moulds. Then moulded it in chilled conditioned to get better clarity. When it has been converted into disposable syringe. It is sent into sterilization plant where it is being sterilized by using ethylene oxide. Disposable syringe is then assembled with sterilized needle. This process is totally sterilized to prevent any contamination because it is ready to use disposable syringe.

Needles could be out sourced. Then complete syringe is packed in blister by using blister packing machine This is simple process to manufacture disposable syringes. But you have to get manufacturing license from drug control department. If you don’t have idea about syringe manufacturing, you should visit any existing plant that are manufacturing disposal syringe in India. That is very good to understand the process. Visiting local drug control office will also be beneficial for you to understand documentation and formalities. Adequate space is required for starting manufacturing.

Land & Building Area

An area of 30 square meters for moulding and 15 square metres for assembling are recommended for basic installation. The assembling area shall be air-conditioned provided with HEPA filters. The moulding section shall, if necessary, have proper exhaust system.

Machinery & Equipment’s

  • Injection Moulding Machine cap
  • Sterilization Plant (Ethylene Oxide)
  • Bilster Packing Machine
  • Scrap Grinding Machine 
  • Air Compressor 
  • Water Pump
  • Chilling Plant
  • Moulds of 2 ml, 5 ml, 10 ml, & 50 ml including Barrel & Plunger
  • Vacuum Dust Cleaner.
  • Rubber-tip Washing Machine.
  • Foil stamping or screen printing equipment.
  • Lab Equipment
  • Weighing Devices
  • Granulator

Raw Material

  • Polypropylene 
  • Rubber Gaskets 
  • Needles
  • Packing Material
  • Printing ink 

Disposable syringe manufacturing small plant estimated cost (Including Machinery & Equipment)

Fixed Financial Aspects:

Rates are in Indian Rupees (Approximate)

  • Rent: Approx. 20000/-
  • Injection Moulding Machine cap- Approximately 10-12 lakh
  • Sterilization Plant (Ethylene Oxide)-Approx. 4-6 lakh
  • Bilster Packing Machine-Approx. 4-6 Lakh
  • Air Compressor-Approx. 1-1.5 lakh
  • Water Pump -Approx. 20000/-
  • Chilling Plant-Approx. 1-1.5 lakh
  • Others -5-7 Lakh

Addresses of Machinery and Equipment Suppliers

1. M/s D.G.P. Windsor India Ltd.,
E-6, U2 Road, Wogle Industrial Estate Thane
Mumbai-400604.

2. M/s Sunanda Industrial Machinery A Division of Mafatlal Marg Industries Ltd.,
109, Standard House, 83, Maharishi Karup Road,
Mumbai-400002. 3. M/s Indian Hydraulic Ind. Pvt. Ltd., 70 Shivaji Marg,
Industrial Area,
New Delhi-110015.

4. M/s Ferromatik Milacron India Ltd., Plot No. 92, Phase-
I, GIDC Vatva, Ahmedabad-382445

Addresses of Raw Material Suppliers

1. M/s Indian Petrochemicals Corporation Ltd.,
P.O. Petrochemicals Township, Vadodara-391346

2. M/s Reliance Industries Ltd.,
Swastik Mill Compound,
V.N. Purav Marg,
Chembur, Mumbai-400071.

3. Gas Authority of India Ltd.,
16 Bhikaji Cama Palace, R.K. Puram,
New Delhi-110066.
Hope above information is useful to you….

Above article is to provide basic knowledge about manufacturing disposable syringe manufacturing. At present, we are not handling disposable syringe manufacturing unit projects. Hope you will corporate with us…

Tags: disposable syringe manufacturing businessdisposable syringe manufacturing plantsyringe manufacturingsyringe manufacturing business plansyringe manufacturing plant cost in india

Ajay Kamboj

Ajay Kamboj is an entrepreneur and business owners associated with many Ayurvedic and Pharmaceutical start-ups. With years of experience in Ayurvedic product marketing, pharmaceutical distribution, franchise development, and client relationship management, he regularly shares practical business insights based on real-world experiences. His articles focus on business growth, entrepreneurship, customer management, and lessons learned from the healthcare and wellness industry.

33 Responses

  1. NAITIK PREM says:

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  2. NAITIK PREM says:

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  3. We want to setup a Disposable Syringes manufacturing plant in Bangladesh. If you can supply complete set up for the said plan please inform us with details by return mail.

  4. Anonymous says:

    Hello, i want to start manufacturing of disposable syringe 3ml/5ml/10 ml but having some query 1) The capital cost for the production is high as molding machine / printing/ assembly machine costing is very high 2) printing and assembly machine are brought from korea so import duty is around 25% 3) So we planing only pack and sterilize the syringe and source the barrel and plunger from 3 party manufacturer 4) with syringe we also re- pack other related product which we sterilize in same facility

  5. My self Hatte I am from ————–
    I want to start the manufacturing unit of Disposable syringe in Nanded MIDC area,
    Please help me for more details like
    Machineries cost
    Registration cost
    Raw materials cost
    Project report.

  7. Lokesh Brind says:

    Dear sir
    Can you please tell me full project plan for manufacturing of surgical belt.
    Please tell me full details like how to start, where we can purchase raw material, what will be project cost, equipment etc.
    Thank you

  8. Hasan Jindani says:

    Please let me know which grade silicon oil need for syringe’s barrel and plunger lubrication process and where are available the silicon oil in india

  9. Gourav naagar says:

    Tell me the what amount will invest in syringe factory

  10. Dr Pradeep Hule says:

    Hi contact me I stay in Thane we are looking for investing in Syringe Manufacturing

  11. I am interested to start manufacturing of Disposable Syringes with Needles.
    Kindly suggest total cost of project along with market and profit.

  12. Arman ulla Khan says:

    I want started disposal machines
    Please guide me how can start and how much cost
    9711370284

  13. Kamlesh thekla says:

    I want disposal syring manufacturing
    Factory so plz guide invest nd income nd required docoment

  14. Nitin Jain says:

    I want to setup disposable syringe small budget want to knw about 3rd party menufacture please contact us give your support

  16. Ajay nishad says:

    I am interested to start manufacturing of Disposable Syringes with Needles.
    Kindly suggest total cost of project along with market and profit.

  17. Ajay nishad says:

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  18. anil chaudhari says:

    Awesome blog about how to start a syringe manufacturing plant.
    if anyone is looking for medical device consulting services operon strategist will help you.
    Services:
    Medical Device Manufacturing Consultant | USFDA Consultant |
    CDSCO Consultant | Primary Packaging Consultant | iso 13485 Consultant | iso 15378 Consultant

  19. M.U.Khan Khan says:

    To,CEO,   Syringe Manufacturers,Dear Sir/Madam, Some Syringe manufacturers in the world are planning to organize an association about syringe manufacturers at an International level. The name of this association is “International Syringe Manufacturers Association”.This will be the first ever association in history of the world syringe manufacturing. So therefore its scope and value is important for the benefit of the global syringe manufacturers businesses and issues.
    As you know that the world governments are going to initiate the covid-19 vaccination program so the association at this global program will have great importance and benefit for world syringe manufacturers.
    There is currently total 7.7 billion population of world and the covid-19 vaccination program will thus need about 14.14 billion syringes at this global vaccination initiative. So here in this regards the importance and role of world syringe manufacturers is very important.  We request you that if you are willing to join the business community of world syringe manufacturers association then please contact us.  This global association will work for the business benefits of its members at global as well as local level. 
    This association will soon establish its branch offices in every country of the world.Thanks & best regards, 

  21. Aryan Kumar says:

    Hi, I wish to start the business of syringes in or near New Delhi so please help me with all the requirements and budget that will be required.

  22. Aryan Kumar says:

    Hi, I wish to start the business of syringes in or near New Delhi so please help me with all the requirements and budget that will be required.
    Please do contact as soon as it is possible for on my mail.

  23. Ajmal Khan says:

    Hi, I want to start a syringe manufacturing plat in Maharashtra . kindly help regarding this business with full information .

  24. Bikash Pandey says:

    Hello , I want to start a syringe manufacturing unit setup in Sikkim. kindly help regarding this business with full information.

  25. Michael Balebetse says:

    Interested in disposable medical syringes manufacturing full production line requirements. Kindly assist with the necessary information

  26. Ashwani kumar sharma says:

    Sir, I want to start the business please guide me regarding every thing including total budget ..

  27. MD WARIS KHAN says:

    Hello .
    Sir,I WANT TO START A SYRINGE MANUFACTURING PLANT IN KANPUR NAGAR.
    Please help me to getting the full information and knowledge.
    As soon as possible
    Thanks..!

  28. I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budget and building required. Thanks

  29. D Prasad Babu says:

    I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budget and building required. Thanks

  30. Kuldeep Singh says:

    हेलो सर मेरा नाम कुलदीप सिंह है और मैं एक छोटे स्तर पर निर्माण इकाई लगाना चाहता हूं सिरिंज कहां बेचना और किस कंपनी को बेचना है कृपया मेरा मार्गदर्शन करें

  31. Abhishek Yadav says:

    Hii my self abhishek yadav I want to open a syringe manufacturing plant in Ghazipur Uttar Pradesh can you help me to get a full knowledge of this thank you

  32. nilesh bagul says:

    hi i want to start syringe manufacturing business can you provide me all details. if any big firm franchise details to helf growing busines.

  33. Bhalchandra Sarjerao Kharade says:

    I want to start business in syringes manufacturing pl guide me

Leave a Reply