What Does a Third-Party Manufacturer Require: Only Active Ingredients or the Complete Formula?

Third-party pharmaceutical manufacturing allows a marketing company to launch products without establishing its own manufacturing plant.

A common question is:

“When giving a product to a third-party manufacturer, do I need to provide the complete formula and manufacturing process, or only the quantity of active ingredients? I do not have manufacturing machinery, so how can I calculate the quantity of additives?”

The practical answer is:

For an established formulation already manufactured and approved at the selected factory, you generally provide the required active ingredients, strength, dosage form, pack size, brand name and commercial specifications. The manufacturer may use its existing approved and validated formula, including excipients and manufacturing process.

However:

You should not remain completely unaware of the excipients, product specifications or manufacturing formula used in a product marketed under your name.

The complete formula must be documented, technically justified, approved and controlled before commercial manufacture.

Active Ingredients and Excipients: What Is the Difference?

Active Pharmaceutical Ingredient

The active pharmaceutical ingredient, or API, is the ingredient responsible for the intended pharmacological action.

Examples include:

  • Paracetamol
  • Amoxicillin
  • Pantoprazole
  • Telmisartan
  • Diclofenac
  • Calcium carbonate
  • Cholecalciferol

The active ingredient must be specified accurately.

For example, it is not enough to write:

“Calcium 500 mg”

The manufacturer may need to know:

  • Calcium source
  • Salt form
  • Elemental calcium equivalent
  • Pharmacopoeial grade
  • Required overage, where scientifically justified

Excipients

Excipients are the other ingredients used to manufacture, protect, preserve or deliver the active ingredient.

Examples include:

  • Diluent
  • Binder
  • Disintegrant
  • Lubricant
  • Glidant
  • Coating material
  • Preservative
  • Sweetener
  • Flavour
  • Colour
  • Solvent
  • Suspensing agent
  • Stabiliser
  • Antioxidant

Excipients are sometimes called inactive ingredients, but they are not unimportant.

They can affect:

  • Tablet hardness
  • Disintegration
  • Dissolution
  • Absorption
  • Stability
  • Taste
  • Appearance
  • Microbial safety
  • Shelf life
  • Product performance

Is It Enough to Give Only the Quantity of Active Ingredients?

It depends on the type of product and manufacturing arrangement.

There are three common situations.

Situation 1: Manufacturer Already Has an Approved Standard Formula

Suppose you want:

Paracetamol Tablets IP 500 mg

The selected manufacturer already:

  • Manufactures the product
  • Has product permission
  • Has an approved Master Formula Record
  • Has validated the manufacturing process
  • Has stability data
  • Uses approved packaging

In this situation, you may provide:

  • Product composition
  • Strength
  • Dosage form
  • Brand name
  • Pack size
  • Required quantity
  • Artwork details
  • Commercial requirements

The manufacturer may use its existing standard formula and process.

You do not normally need to calculate the exact quantity of:

  • Microcrystalline cellulose
  • Starch
  • Povidone
  • Sodium starch glycolate
  • Magnesium stearate
  • Coating material

The manufacturer’s formulation, production and quality teams determine these quantities according to the approved formula.

However, the complete formula should still exist in the manufacturer’s-controlled documents.

Situation 2: You Want a Customised Product

Suppose you want:

  • Sugar-free syrup
  • Special flavour
  • Colour-free formulation
  • Preservative-free product
  • Smaller tablet size
  • Special coating
  • Faster disintegration
  • Vegetarian capsule shell
  • Alcohol-free liquid
  • Low-sodium formulation
  • Specific combination of vitamins and minerals

This is no longer a simple request for an existing standard product.

The manufacturer may need to:

  • Develop or modify the formula
  • Select suitable excipients
  • Conduct development trials
  • Prepare pilot batches
  • Evaluate stability
  • Test packaging compatibility
  • Revise product documentation
  • Obtain new or amended permission

You should provide the required product profile, but formulation scientists must determine the exact formula.

Situation 3: New Drug, New Combination or Special Delivery System

Products such as the following require greater technical and regulatory review:

  • New fixed-dose combination
  • Modified-release tablet
  • Sustained-release capsule
  • Enteric-coated product
  • Dispersible tablet
  • Orodispersible tablet
  • Liposomal formulation
  • Novel dosage form
  • New route of administration
  • New strength requiring approval
  • Product containing a new drug

In such cases, supplying only the quantities of active ingredients is not sufficient.

The project may require:

  • Product-development report
  • Complete quantitative formula
  • Compatibility studies
  • Manufacturing-process development
  • Analytical methods
  • Stability studies
  • Dissolution profile
  • Process validation
  • Bioavailability or bioequivalence data, where applicable
  • Central regulatory approval, where required

Commercial manufacturing should not begin until the necessary regulatory pathway has been completed.

What Information Should the Marketing Company Give the Manufacturer?

A proper product enquiry should include the following information.

1. Product Name or Generic Description

Example:

Paracetamol Tablets IP

or

Calcium, Vitamin D3 and Vitamin B12 Suspension

2. Exact Active Composition

Specify:

  • Name of every active ingredient
  • Salt or chemical form
  • Quantity per unit
  • Elemental equivalent, where relevant
  • Pharmacopoeial standard
  • Permitted overage, where justified

Example:

Each tablet contains:

  • Calcium carbonate equivalent to elemental calcium 500 mg
  • Vitamin D3 1,000 IU

Do not merely state:

“Calcium tablet.”

3. Dosage Form

Specify whether the product is:

  • Tablet
  • Film-coated tablet
  • Enteric-coated tablet
  • Capsule
  • Softgel
  • Syrup
  • Suspension
  • Dry syrup
  • Injection
  • Cream
  • Ointment
  • Sachet
  • Granules

The same active ingredients can require different excipients and processes for different dosage forms.

4. Pharmacopoeial Standard

State whether the product should comply with:

  • Indian Pharmacopoeia
  • British Pharmacopoeia
  • United States Pharmacopeia
  • Another accepted specification
  • In-house specification, where legally permissible

5. Pack Size

Examples include:

  • 10 × 10 tablets
  • 10 × 1 × 10 tablets
  • 60-tablet bottle
  • 100 ml syrup
  • 200 ml syrup
  • 30 gm tube
  • 1 gm sachet

Pack size affects pricing, packaging material, MOQ and stability considerations.

6. Packaging Requirement

Specify preferences such as:

  • PVC blister
  • Alu-Alu blister
  • Strip pack
  • HDPE bottle
  • PET bottle
  • Amber glass bottle
  • Aluminium tube
  • Laminated tube

The final packaging should be technically suitable for the formulation.

7. Brand Name

Provide:

  • Proposed brand name
  • Trademark search or filing details
  • Brand-name affidavit
  • Authorization, where applicable

The brand name should be cleared before printing large quantities of packaging.

8. Special Product Requirements

Mention requirements such as:

  • Sugar-free
  • Alcohol-free
  • Gluten-free
  • Colour-free
  • Vegetarian capsule
  • Specific flavour
  • Child-resistant closure
  • Measuring cup
  • Desiccant
  • Special storage condition

These requirements can change the formula and cost.

9. Expected Quantity

Specify:

  • Number of tablets
  • Number of strips
  • Number of bottles
  • Number of cartons
  • Number of batches

Ask the manufacturer to distinguish between:

  • Manufacturing batch size
  • Commercial order quantity
  • Printed packaging MOQ

10. Target Market

Tell the manufacturer whether the product is intended for:

  • Domestic Indian market
  • Government tender
  • Institutional supply
  • Export
  • PCD franchise
  • Hospital supply

Export products may need different:

  • Specifications
  • Labels
  • dossiers
  • Stability zones
  • Regulatory documents

Who Decides the Quantity of Additives?

The answer depends on the arrangement.

Existing Manufacturer Formula

The manufacturer decides and controls the excipients according to its approved formula.

Custom Product Developed by Manufacturer

The manufacturer’s R&D or formulation-development team develops the formula based on your product requirements.

Formula Supplied by Brand Owner

Where the marketing company has its own developed formula, it may provide:

  • Complete formula
  • Process
  • Specifications
  • Stability data
  • Development report

The manufacturer then evaluates whether the formula can be transferred to its facility.

Joint Development

The marketer and manufacturer may jointly develop the product.

The agreement should define who owns:

  • Formula
  • Development data
  • Process
  • Stability data
  • Analytical methods
  • Product dossier

Special Note for Ayurvedic Products

The process differs for Ayurvedic medicines.

Classical Ayurvedic Medicine

The formula should follow the applicable authoritative text, including:

  • Ingredients
  • Quantities
  • Preparation method
  • Reference
  • Dosage form

A classical formula should not be casually altered.

Patent or Proprietary Ayurvedic Medicine

You should provide or jointly develop:

  • Complete ingredient list
  • Quantity of each ingredient
  • Part used
  • Botanical name
  • Extract ratio, where applicable
  • Processing method
  • Dose
  • Intended indication
  • Textual support
  • Product category

The manufacturer cannot safely create the formula only from a list of claims such as:

“Make a strong liver syrup.”

Ayurvedic Excipients

The product may also contain permitted processing or formulation ingredients such as:

  • Syrup base
  • Preservative
  • Flavour
  • Colour
  • Capsule shell
  • Base oil
  • Ointment base

These should be compatible and properly documented.

Special Note for Nutraceuticals

For food supplements and nutraceuticals, the complete formula must be checked for:

  • Permitted ingredients
  • Permitted forms
  • Daily usage levels
  • Additives
  • Flavours
  • Colours
  • Sweeteners
  • Claims
  • FSSAI category

A manufacturer should not merely add the requested active nutrients without checking the total daily intake and regulatory limits.

Can You Ask the Manufacturer to Copy Another Product?

Avoid asking:

“Make the same product as this leading company.”

You may provide a target product profile, but the manufacturer should not:

  • Copy confidential formula
  • Copy packaging
  • Copy trademark
  • Copy proprietary process
  • Create misleading similarity

Develop a legally compliant and technically suitable product.

Quality Agreement Is Essential

The quality agreement should clarify:

  • Who approves the formula?
  • Who purchases raw materials?
  • Who approves suppliers?
  • Who prepares the Master Formula Record?
  • Who releases the batch?
  • Who conducts stability studies?
  • Who approves formula changes?
  • Who investigates complaints?
  • Who handles recall?
  • Who owns technical data?
  • Who pays for failed batches?

A purchase order alone does not properly define these responsibilities.

Common Mistakes to Avoid

Avoid:

  • Giving only the molecule name without strength
  • Ignoring salt form
  • Not specifying elemental equivalent
  • Asking the manufacturer to select everything without documentation
  • Calculating excipients without formulation knowledge
  • Changing an existing formula without stability review
  • Launching a custom product without development trials
  • Not checking product permission
  • Accepting an undisclosed formula
  • Not signing a quality agreement
  • Assuming all excipients are harmless
  • Selecting packaging only by price
  • Copying another brand’s composition or packaging blindly
  • Manufacturing an unapproved FDC

Practical Answer to the Query

For routine third-party manufacturing of an established product, you generally provide:

  • Active ingredients
  • Strength
  • Dosage form
  • Pharmacopoeial standard
  • Brand name
  • Pack size
  • Packaging requirement
  • Required quantity
  • Special features

The manufacturer may provide:

  • Excipients
  • Complete manufacturing formula
  • Manufacturing process
  • In-process controls
  • Product specifications
  • Testing
  • Stability support
  • Batch documentation

However, the complete formula must be agreed, documented and controlled before commercial manufacture.

For a custom or new product, you need either:

  • Your own technically developed formula, or
  • A formulation-development agreement with the manufacturer.

You do not need manufacturing machinery to develop your product, but you do need qualified formulation, quality and regulatory support.

Frequently Asked Questions

1. Do I need to provide all excipients to a third-party manufacturer?

Not necessarily for an established manufacturer formula. The manufacturer may select and control the excipients, but the complete formula should be documented and agreed.

2. Can I provide only the brand name and molecule?

That is not enough for a formal order. You should also provide strength, dosage form, pack size, specifications and special requirements.

3. Who calculates the additives?

The manufacturer’s formulation or R&D team normally calculates them unless you provide your own developed formula.

4. Can the manufacturer use any additives it wants?

No. Excipients must be suitable, compliant, compatible and controlled under the approved formula.

5. Can excipients affect medicine quality?

Yes. They can affect stability, dissolution, absorption, appearance, taste and shelf life.

6. Should the marketer know the complete formula?

The marketer should have adequate knowledge and controlled access to the approved composition and specifications, even where detailed technical know-how is confidential.

7. Can the manufacturer change additives without approval?

Material formula changes should follow change control and regulatory evaluation. The quality agreement should define prior notification and approval.

8. Who owns the formula?

It depends on who developed it and what the manufacturing agreement states.

9. Is a custom formula more expensive?

Generally yes, because it may require development trials, testing, stability studies, validation and regulatory work.

10. Can an unapproved combination be manufactured through third-party manufacturing?

No. Third-party manufacturing does not bypass new-drug, FDC or product-permission requirements.

Final Thoughts

The correct third-party manufacturing process is not:

Give brand name + active ingredients → Manufacturer adds anything → Product is ready

The proper process is:

Define product profile → Verify regulatory status → Select or develop complete formula → Approve specifications → Validate manufacturing process → Conduct testing and stability → Obtain permission → Manufacture and release

For an existing standard product, the manufacturer may handle excipient selection and manufacturing details.

For a custom product, formula development must be performed by qualified professionals.

The marketer and manufacturer should both clearly understand what is being manufactured, how it will be controlled and who owns the formula and technical data.

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Looking to start an Ayurvedic franchise, become a distributor, or launch your own herbal product range?

Elzac Herbal India offers:

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Whether you are an entrepreneur, retailer, distributor, or healthcare professional, our team can help you explore the right business opportunity in the growing Ayurvedic sector.

Contact us today to discuss ayurvedic franchise, distribution, or third-party manufacturing opportunities.

Ajay Kamboj

Ajay Kamboj is an entrepreneur and business owners associated with many Ayurvedic and Pharmaceutical start-ups. With years of experience in Ayurvedic product marketing, pharmaceutical distribution, franchise development, and client relationship management, he regularly shares practical business insights based on real-world experiences. His articles focus on business growth, entrepreneurship, customer management, and lessons learned from the healthcare and wellness industry.

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