How to start manufacturing of Disposable Syringes with Needles?

Last updated on January 1st, 2018 at 12:16 pm

Query:
I would like to start a new business for manufacturing of disposable syringe with needle. Can u guide me. Send complete detail for it.

Response:


Start manufacturing of disposable syringe is very good idea. You will need almost same documentation and procedure for starting disposable syringe manufacturing company as in case of pharma manufacturing company. For manufacturing syringe you also have to get approval from drug control department along with noc from pollution department.

read requirements for starting pharma manufacturing company here

You need few different specification in plant layout in manufacturing of disposable syringe. Disposable syringe is manufactured with plastic material and has to make them sterilized, so you require machinery according to it.Disposable syringes are mostly injection moulded from polypropylene. Syringes are available in different sizes like 1 ml, 2 ml, 5 ml and 10 ml, 50ml. To manufacture variety of designs, the number and size of injection moulding machine should be fixed as per need.

Production of disposable syringe requires following steps:

  • Raw Material 
  • Moulding machine 
  • Automatic Sterilization Plant 

Raw material used is polypropylene. This is fed into special moulding machine and special moulds. Then moulded it in chilled conditioned to get better clarity. When it has been converted into disposable syringe. It is sent into sterilization plant where it is being sterilized by using ethylene oxide. Disposable syringe is then assembled with sterilized needle. This process is totally sterilized to prevent any contamination because it is ready to use disposable syringe. Needles could be out sourced. Then complete syringe is packed in blister by using blister packing machine

This is simple process to manufacture disposable syringes. But you have to get manufacturing license from drug control department. If you don’t have idea about syringe manufacturing, you should visit any existing plant that are manufacturing disposal syringe in India. That is very good to understand the process. Visiting local drug control office will also be beneficial for you to understand documentation and formalities. Adequate space is required for starting manufacturing.

1. Land & Building Area:
An area of 30 square meters for moulding and 15 square metres for assembling are recommended for basic installation. The assembling area shall be air-conditioned provided with HEPA filters. The moulding section shall, if necessary, have proper exhaust system.

2. Machinery & Equipments

  • Injection Moulding Machine cap
  • Sterilization Plant (Ethylene Oxide)
  • Bilster Packing Machine
  • Scrap Grinding Machine 
  • Air Compressor 
  • Water Pump
  • Chilling Plant
  • Moulds of 2 ml, 5 ml, 10 ml, & 50 ml including Barrel & Plunger
  • Vacuum Dust Cleaner.
  • Rubber-tip Washing Machine.
  • Foil stamping or screen printing equipment.
  • Lab Equipment
  • Weighing Devices
  • Granulator

3. Raw Material:

  • Polypropylene 
  • Rubber Gaskets 
  • Needles
  • Packing Material
  • Printing ink 
Estimated Cost of Plant (Including Machinery & Equipment):

Fixed Financial Aspects:
Rates are in Indian Rupees (Approximate)
  • Rent: Approx. 20000/-
  • Injection Moulding Machine cap- Approximately 10-12 lakh
  • Sterilization Plant (Ethylene Oxide)-Approx. 4-6 lakh
  • Bilster Packing Machine-Approx. 4-6 Lakh
  • Air Compressor-Approx. 1-1.5 lakh
  • Water Pump -Approx. 20000/-
  • Chilling Plant-Approx. 1-1.5 lakh
  • Others -5-7 Lakh

Addresses of Machinery and Equipment Suppliers:

1. M/s D.G.P. Windsor India Ltd.,
E-6, U2 Road, Wogle Industrial Estate Thane
Mumbai-400604.

2. M/s Sunanda Industrial Machinery A Division of Mafatlal Marg Industries Ltd.,
109, Standard House, 83, Maharishi Karup Road,
Mumbai-400002.

3. M/s Indian Hydraulic Ind. Pvt. Ltd., 70 Shivaji Marg,
Industrial Area,
New Delhi-110015.

4. M/s Ferromatik Milacron India Ltd., Plot No. 92, Phase-
I, GIDC Vatva, Ahmedabad-382445

Addresses of Raw Material Suppliers:

1. M/s Indian Petrochemicals Corporation Ltd.,
P.O. Petrochemicals Township, Vadodara-391346

2. M/s Reliance Industries Ltd.,
Swastik Mill Compound,
V.N. Purav Marg,
Chembur, Mumbai-400071.

3. Gas Authority of India Ltd.,
16 Bhikaji Cama Palace, R.K. Puram,
New Delhi-110066.
Hope above information is useful to you….

Above article is to provide basic knowledge about manufacturing disposable syringe manufacturing. At present, we are not handling disposable syringe manufacturing unit projects. Hope you will corporate with us…

17 Replies to “How to start manufacturing of Disposable Syringes with Needles?”

  1. I want to start a small scale business of production of disposable syringes. Could you please make me aware of the paper works and the requirements about it? And also the budget required for setting up this business..
    Looking forward to your reply

  2. I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  3. I want to start manufacturing of disposablesyringe.Please guide me about documents required.And minimum budgetand building required. Thanks

  4. I recently found your article regarding disposable syringe manufacturing. I'm planning to start a manufacturing unit in kerala. Could you please help me by providing details about the leading machinery suppliers in India.
    Expecting your reply soon.

  5. I am looking for disposable syringe with needles machines for our company please send me details or call to me. I am a deputy director of company

  6. To whom it may concern,
    Please could you give me contact of plastic disposable syringes machines – lines (molding, assembling, packing, sterilization) manufacturer?

    Who could supply me above mentioned machines

  7. I want to start a small scale business of production of disposable syringes. Could you please make me aware of the paper works and the requirements about it? And also the budget required for setting up this business..
    Looking forward to your reply

  8. I want information about disposable syringe manufacturing unit in Maharashtra state (Pune district) & also want see the disposable manufacture plant in near by location.
    I want more information about raw material, machinery , government licence & about land & required more detail which is required for this plant.

  9. I want to start a small scale business of production of disposable syringes. Could you please make me aware of the paper works and the requirements about it? And also the budget required for setting up this business..

  10. We want to setup a Disposable Syringes manufacturing plant in Bangladesh. If you can supply complete set up for the said plan please inform us with details by return mail.

  11. Hello, i want to start manufacturing of disposable syringe 3ml/5ml/10 ml but having some query 1) The capital cost for the production is high as molding machine / printing/ assembly machine costing is very high 2) printing and assembly machine are brought from korea so import duty is around 25% 3) So we planing only pack and sterilize the syringe and source the barrel and plunger from 3 party manufacturer 4) with syringe we also re- pack other related product which we sterilize in same facility

  12. My self Hatte I am from ————–
    I want to start the manufacturing unit of Disposable syringe in Nanded MIDC area,
    Please help me for more details like
    Machineries cost
    Registration cost
    Raw materials cost
    Project report.

  13. Zhengri Plastic Machine Co., Limited–Medical Equipment Supplier
    We are a professional supplier of syringe production machine, infusion set machine and blood collection machine ,We also provide professional production solutions. Our machines covers most of Chinese Markets, in the meanwhile, the sales network is reaching Europe , Middle East, Africa ,North America ,South East etc. We enjoy high reputation among our clients.
    We can provide customized production line proposal, building layout guidance and design According to the clients’ requirement and Annual output, We also provide the installation service, responsible for installation, test running, and operator training in buyer’s country. we also help to supply related items for the production.
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  14. I want detail information for starting sterile disposable syringe plant please tell me about total expenditure & process for this

  15. Dear sir
    Can you please tell me full project plan for manufacturing of surgical belt.
    Please tell me full details like how to start, where we can purchase raw material, what will be project cost, equipment etc.
    Thank you

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